Direct answer: Understand the difference between card sorting and controlled collation, and what buyers should define for card sets and collectible packs.
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Card projects often involve more than printing and cutting. The correct cards must also be organized into sets or packs, checked and combined with the specified packaging.
Sorting and collation solve different problems
Sorting organizes cards into the required sequence or set. Collation combines selected card groups according to a defined pack structure. A project may need one process or both, depending on how the finished product is sold.
Define the pack logic before production
- Total cards in each finished set or pack
- Fixed cards, variable groups and any controlled randomization rules
- Insert cards, instruction sheets, wrappers and boxes
- Sequence requirements and acceptable pack variations
- Checking method for missing cards, incorrect thickness or incomplete packs
Relevant equipment references
Much Printing’s current equipment information lists automatic card sorting at up to 2,000 sets per hour and computer-controlled random collation at up to 10,000 packs per hour, with missing-card and thickness detection. These are equipment output references, not a quotation promise; actual production planning depends on the confirmed card count, pack logic, materials and inspection requirements.
What to send with an inquiry
Provide a card list or pack matrix in addition to artwork. For collectible or variable packs, explain the grouping logic in plain language and identify any exceptions that require manual handling or additional checking.